pvc high foaming board high viscosity foaming regulator k902-0

Foaming Regulator

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PVC High Foaming Board High Viscosity Foaming Regulator K902

PVC foaming regulator K902 is a high-viscosity PVC processing aid specially formulated for high-foaming PVC boards. As an advanced PVC processing additive, it meets the rigorous demands of thick-gauge foam board extrusion where superior melt strength and uniform cell structure are paramount. With intrinsic viscosity of 14.0–14.5, this regulator enables low-density boards with excellent mechanical properties and surface finish.

Description

Product Principle:
When incorporated into PVC formulations for high-foam boards, K902 accelerates gelation and fusion under heat and shear. Its high molecular weight enhances melt cohesion and viscoelasticity, effectively encapsulating expanding gases from blowing agents. The increased melt tension prevents bubble coalescence throughout board thickness, promoting uniform fine-celled foam structures essential for thick boards where consistent cell morphology from core to surface is critical.

Performance Characteristics:
This premium PVC processing additive exhibits outstanding low-temperature plasticization promotion for energy-efficient processing at high output rates. The elevated intrinsic viscosity imparts superior melt strength, allowing board densities as low as 0.3 g/cm³ while preserving rigidity. K902 demonstrates excellent dispersibility, ensuring homogeneous foam cell distribution with low volatile content (≤1%) for stable extrusion. It reduces melt fracture and die swell, resulting in precise thickness control and smooth, glossy surfaces.

Usage and Dosage:
Recommended addition level is 3%–8% based on total formulation weight, depending on board thickness, target density, and extrusion conditions. Preliminary trials advised for optimal results.

Special Instruction

Appearance

White powder

Apparent density

≥ 0.35 g/cm³

Volatile content

≤ 1%

Intrinsic viscosity

14.0 – 14.5

Product advantages

1. High Viscosity for Superior Melt Strength:
With intrinsic viscosity of 14.0–14.5, K902 provides exceptional melt strength essential for stabilizing thick foam boards, preventing cell collapse and ensuring uniform density distribution.

2. Enhanced Plasticization for Thick Sections:
As a powerful PVC processing additive, K902 accelerates fusion, ensuring complete plasticization in thick boards while reducing processing temperatures and energy consumption.

3. Uniform Microcellular Foam Structure:
Enhanced melt tension enables fine closed-cell structures that maximize mechanical strength and thermal insulation, eliminating weak spots and improving board quality.

4. Excellent Surface Quality and Dimensional Stability:
Superior dispersibility and flow enhancement yield smooth, glossy surfaces free from defects, with reduced die swell ensuring precise thickness and flatness.

5. Processing Stability for High-Output Extrusion:
K902 minimizes melt pulsation and die build-up during continuous runs, enhancing stability and reducing downtime for large-scale board manufacturing.

6. Optimized for Thick-Gauge Applications:
Specifically engineered for high-foaming boards, K902 maintains foam integrity throughout thickness, enabling boards up to 25 mm with consistent quality.

General instructions

Packing: 25 kg/bag
Storage: Conventional storage
Processing: Valid for 2 years
Note: Store in cool, dry warehouse, avoid rain, moisture. When stored, it must be kept away from fire and heat sources, avoid exposure to sunlight, and prohibit direct contact with acids, alkalis, or mixing.

Applications

1.PVC High-Foaming Boards:
K902 is specifically designed for high-foaming PVC boards including Celuka and free-foam types for furniture, construction, signage, and marine applications, enabling thicknesses from 3 mm to over 25 mm with densities as low as 0.3 g/cm³.

2.PVC Foam Core Panels:
Ideal for lightweight partition walls, doors, and decorative panels requiring high rigidity. Uniform cell structure ensures excellent screw-holding capacity and impact resistance.

3.Thick Section Plasticization:
Ensures complete uniform plasticization throughout board thickness, preventing unplasticized cores and ensuring consistent mechanical properties.

4.Wide Die Applications:
Improves melt flow across wide extrusion dies, enabling uniform filling and thickness control in large-format board production.

5.Aesthetic Surface Applications:
Delivers superior surface gloss and smoothness for boards intended for painting or direct visual exposure, reducing secondary finishing operations.

Company Introduction

Maijisen, a technology-focused plastic additives manufacturer headquartered in Kunshan, Jiangsu, specializes in Ca/Zn stabilizers, ACR processing aids, PVC processing aids, foaming regulators, and lubricants for PVC/WPC profiles, boards, flooring, pipes, cables, and footwear. Since 2009, we operate 12,000 sqm production facilities and a 400 sqm R&D lab in Yancheng. Adhering to "Technology as the core, Quality as the root," our foaming regulator series—K902 for high-foam boards, K530 for high-foam profiles, K200 for WPC doors, and K400 for general foam boards—reflects our commitment to tailored PVC processing solutions for global markets.

RFQ

1.What is the MOQ?
MOQ is about 1 ton.

2.What are your payment terms?
Payment terms: 100% by T/T, or 30% by T/T and 70% by L/C.

3.What about delivery?
Delivery time: 10 days.

4.Can you supply free samples?
Of course, we can supply 200g–500g per product.

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