pe wall panel and flooring extrusion production special compatibilizer combined with lubricant-0

Other WPC PE Material

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PE Wall Panel and Flooring Extrusion Production Special Compatibilizer Combined with Lubricant

This PE Compatibilizer is a specialized additive designed for extrusion production of wood-plastic composites (WPC) and other PE-based products. Formulated with maleic anhydride-grafted polyethylene, it significantly improves interfacial adhesion between wood fibers and the polymer matrix. When combined with appropriate lubricants, it enhances mechanical properties, product quality, and processing stability, making it an essential component for high-performance WPC applications.

Description

Product Principle:
This compatibilizer uses maleic anhydride-grafted PE (grafting rate 1%) to react with wood fiber hydroxyl groups, forming strong covalent bonds. The PE chain is compatible with the matrix, creating an interfacial bridge for better stress transfer and composite integrity. With a melt flow rate of 6–7 g/10min, it ensures uniform dispersion during extrusion.

Performance Characteristics:
With a melt index of 1.56 g/10min and density of 0.95 g/cm³, this compatibilizer matches closely with typical PE processing parameters. The melting point of 135°C ensures complete fusion during extrusion while maintaining thermal stability. The graft percentage of 1% provides optimal reactivity without excessive crosslinking that could impair processability. The material delivers excellent tensile strength (26 MPa) and breaking elongation (≥250%) in finished products, reflecting its effectiveness in enhancing mechanical performance. Its white granular form ensures easy handling and accurate dosing.

Usage and Dosage:
Recommended addition level is 3%–8% based on total formulation weight. For standard WPC with 50–60% wood content, 4%–6% is optimal; for highfiller or demanding applications, up to 8% can be used. It can be premixed or fed separately; trials are suggested to optimize dosage.

Special Instruction

Appearance

White granular

Main components

Maleic anhydride-grafted PE

Melt index (g/10min)

1.56

Density (g/cm³)

0.95

Melting point

135°C

Graft percentage (%)

1

Melt flow rate

6 — 7 g/10min

Tensile strength (MPa)

26

Breaking elongation (%)

≥ 250

Product Advantages

1. Superior Interfacial Adhesion:
The maleic anhydride-grafted PE creates strong chemical bonds between hydrophobic polymer and hydrophilic wood fibers, eliminating weak interfaces and preventing premature failure under stress.

2. Enhanced Mechanical Properties:
By ensuring efficient stress transfer, this compatibilizer significantly improves tensile strength (up to 26 MPa), flexural modulus, and impact resistance of WPC products, enabling thinner sections and lighter designs.

3. Synergistic Performance with Lubricants:
When used in combination with suitable lubricants, it promotes uniform dispersion of fillers and reduces melt viscosity, leading to smoother extrusion, higher output rates, and superior surface finish.

4. Consistent Quality and Processability:
With controlled graft percentage and melt flow characteristics, this compatibilizer delivers reliable, batch-to-batch consistency, minimizing processing variations and ensuring predictable product properties.

General instructions

Packing: 25 kg/bag

Storage: Conventional storage
Processing: Valid for 2 years
Note: Store in cool, dry warehouse, avoid rain, moisture. When stored, it must be kept away from fire and heat sources, avoid exposure to sunlight, and prohibit direct contact with acids, alkalis, or mixing.

Applications

1. WPC Decking and Flooring:
This compatibilizer is ideal for WPC decking and flooring, where strong interfacial bonding ensures long-term durability under foot traffic and weather exposure.

2. WPC Fencing and Railing:
For fencing and railing systems, it enhances structural integrity and resistance to moisture, preventing warping or delamination over time.

3. WPC Cladding and Siding:
In exterior wall cladding, the compatibilizer improves dimensional stability and surface quality, ensuring panels maintain their appearance and performance.

4. WPC Automotive Components:
Automotive interior and exterior parts benefit from enhanced mechanical strength and thermal stability provided by this compatibilizer.

5. WPC Furniture and Outdoor Products:
For benches, tables, and garden structures, it delivers the robustness needed to withstand outdoor conditions while maintaining aesthetic appeal.

6. PE-Based Natural Fiber Composites:
Beyond wood, this compatibilizer is effective with other natural fibers such as rice husk, hemp, or flax, broadening its application scope.

7. Recycled PE Applications:
In formulations using recycled PE, it helps overcome compatibility issues, improving properties and enabling high-value products from post-consumer materials.

8. High-Filler Extrusion Profiles:
For profiles with wood content exceeding 70%, this compatibilizer ensures processability and mechanical integrity, preventing brittleness and surface defects.

Company Introduction

Maijisen is a technology-driven manufacturer of PVC additives, headquartered in Kunshan, Jiangsu. Since 2009, we have specialized in calcium zinc stabilizers, PVC processing aids, foaming regulators, and lubricants. Our products are used in PVC/WPC profiles, boards, flooring, pipes, cables, and footwear. With a 12,000 sqm production base and a 400 sqm R&D center in Yancheng, we are committed to innovation and quality.

RFQ

1.What is the MOQ?

MOQ. is about 1ton.

2.What if your payment term?

Payment terms:100% by T/T ,30% by T/T and 70% by L/C;

3.What about the delivery ?

Delivery date:10 days.

4.Can you supply free samples?

Of course,we can supply you 200g~500g per product.

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