enhancing toughness and brightness processing aid db 6 for pvc wpc wall panel-0

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Enhancing Toughness and Brightness Processing Aid DB-6 for PVC WPC wall panel

DB-6 is a premium processing aid engineered to simultaneously enhance the toughness and surface brightness of PVC extrusion products. With a purity level exceeding 99%, it delivers exceptional performance in both mechanical reinforcement and aesthetic improvement. This dual-functionality additive addresses the growing market demand for PVC products that combine durability with premium appearance, simplifying formulation by eliminating the need for multiple additives.

Description

Product Principle:
DB-6 operates through its high molecular weight and controlled Mooney viscosity. During extrusion, it promotes uniform plasticization and melt homogenization, which improves impact resistance by enhancing melt strength and molecular entanglement. Simultaneously, its refractive index closely matches that of PVC, resulting in superior light reflection and a high-gloss surface finish. The optimal particle size distribution ensures rapid dispersion and consistent performance throughout the production process.

Performance Characteristics:
DB-6 uniquely combines toughness enhancement with brightness improvement. It significantly increases impact resistance—typically 30–50% improvement in Izod impact strength—while delivering surface gloss readings often exceeding 90% at a 60° angle. The high melting point (≥185°C) ensures thermal stability even under demanding extrusion conditions, and ultra-low volatiles (≤0.1%) and ash content (≤0.1%) prevent die buildup, plate-out, and surface defects. Controlled particle size (35–45 η) guarantees rapid dispersion and uniform melt properties.

Usage and Dosage:
The recommended addition level is 3–10% based on total formulation weight. For applications prioritizing maximum surface gloss, such as decorative profiles or visible trim, dosages toward 8–10 % deliver the highest brightness. For toughness-focused applications, 5–7% typically provides optimal impact resistance. Final dosage should be fine-tuned through trials to balance both properties according to specific product requirements.

Special Instruction

Appearance

White powder

Content

≥ 99%

Volatiles

≤ 0.1%

Melting point

≥ 185℃

Ash content

≤ 0.1%

Mooney viscosity

55 — 65 cps

Particle size

35 — 45 η

Product Advantages

1. Dual Functionality – Toughness and Brightness:
DB-6 uniquely combines impact modification with surface gloss enhancement in a single additive, eliminating the need for separate components. This integrated approach simplifies formulation, reduces raw material inventory, and ensures perfect compatibility between functions that might otherwise interact negatively when added separately.

2. Exceptional Purity and Consistency:
With ≥99% active content and strict quality controls, DB-6 delivers reliable, batch-to-batch consistency. Ultra-low volatiles and ash content ensure clean processing, longer production runs between cleanouts, and surfaces free from splay, haze, or die lines that would compromise appearance.

3. High-Temperature Processing Stability:
The high melting point (≥185°C) allows DB-6 to maintain its effectiveness under high-shear, high-temperature extrusion conditions. This provides manufacturers with greater processing flexibility, enabling higher line speeds and optimized temperatures without sacrificing product quality or additive performance.

4. Excellent Optical Properties:
Through precise refractive index matching, DB-6 enhances surface gloss and brightness permanently. The resulting high-gloss finish is uniform and does not diminish over time or with weathering, giving products a premium appearance that meets the stringent demands of visible applications.

General instructions

Packing: 25 kg/bag
Storage: Conventional storage
Processing: Valid for 2 years
Note: Store in cool, dry warehouse, avoid rain, moisture. When stored, it must be kept away from fire and heat sources, avoid exposure to sunlight, and prohibit direct contact with acids, alkalis, or mixing.

Applications

1. PVC Profiles:
DB-6 is ideal for profiles that require both durability and aesthetic appeal, such as decorative trim, window profiles, and interior moldings. It ensures long-term impact resistance while delivering a high-gloss surface that enhances the visual quality of finished installations.

2. PVC Sheets and Panels:
In sheet applications for displays, signage, and architectural panels, DB-6 provides the toughness needed for handling, cutting, and installation while enhancing surface brightness for improved visual impact and printability.

3. PVC Furniture Components:
For visible furniture parts like drawer fronts, edging, and decorative elements, DB-6 combines impact resistance for everyday durability with high gloss for a premium look, meeting the quality standards of modern furniture manufacturing.

4. PVC Consumer Products:
In consumer goods ranging from appliance housings to point-of-purchase displays, DB-6 delivers the balanced performance where both durability and appearance influence purchasing decisions. Products maintain their attractive finish throughout their service life.

Company Introduction:
Maijisen is a technology-driven manufacturer of PVC additives, headquartered in Kunshan, Jiangsu. Since 2009, we have specialized in calcium zinc stabilizers, ACR processing aids, foaming regulators, and lubricants. Our products are used in PVC/WPC profiles, boards, flooring, pipes, cables, and footwear. With a 12,000 sqm production base and a 400 sqm R&D center in Yancheng, we are committed to innovation and quality.

RFQ

1.What is the MOQ?

MOQ. is about 1ton.

2.What if your payment term?

Payment terms:100% by T/T ,30% by T/T and 70% by L/C;

3.What about the delivery ?

Delivery date:10 days.

4.Can you supply free samples?

Of course,we can supply you 200g~500g per product.

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