PVC WPC Door Panel Foaming Regulator K200 PVC Processing Aid for Door Frame Extrusion

Special Instruction:

Product Introduction：

1.Product Overview：
PVC foaming regulator K200 is a specialized PVC processing aid engineered for PVC/WPC extrusion foaming applications, particularly door panels and frames. As a high-performance PVC processing additive, K200 addresses the unique challenges of wood-plastic composite processing, where efficient plasticization and foam control are critical. Based on methyl acrylate chemistry with optimized molecular weight, this regulator promotes uniform cell formation while enhancing compatibility between PVC resin and wood fiber components.

2.Product Principle：
When incorporated into PVC/WPC formulations, K200 functions as a multifunctional PVC processing additive that accelerates gelation of PVC particles while improving wood fiber dispersion. Under heat and shear during extrusion, it promotes melt homogeneity by increasing cohesion between polymer chains and fillers. The enhanced melt strength effectively encapsulates expanding gas from blowing agents, creating stable microcellular structures. For WPC applications, this prevents cell collapse around wood particles, ensuring uniform density throughout door profiles.

3.Performance Characteristics:
This specialized PVC processing additive demonstrates exceptional low-temperature plasticization promotion, enabling energy-efficient processing of WPC compounds. It significantly enhances melt strength and elongation at break, essential for maintaining foam integrity during complex door frame extrusion. The additive exhibits superior dispersibility in highly filled PVC/wood composites, ensuring consistent foam cell distribution. Additionally, K200 reduces melt fracture and die swell, enabling precise dimensional control of door profiles.

4.Usage and Dosage：
Recommended addition level is 5%–11% based on total formulation weight, depending on wood fiber content, desired foam density, and extrusion conditions.

Product advantages:

1. Specialized Design for WPC Door Applications：
Unlike general-purpose foaming regulators, K200 is molecularly engineered for PVC/WPC door panel and frame production. Its optimized rheological properties ensure excellent compatibility with wood fibers, preventing agglomeration and promoting uniform dispersion.

2. Superior Plasticization at Low Temperatures：
As an advanced PVC processing additive, K200 accelerates fusion of PVC in highly filled WPC compounds. This low-temperature activation reduces thermal degradation risks for wood components while lowering energy consumption.

3. Enhanced Melt Strength for Complex Profiles：
K200 dramatically improves melt strength and elasticity, critical for maintaining foam structure during extrusion of complex door frame geometries. The enhanced melt tension prevents cell coalescence, ensuring uniform density distribution even in thin-walled sections.

4. Optimized Foam Structure and Surface Quality：
By stabilizing bubble formation, this regulator facilitates fine, closed-cell structures that maximize mechanical strength while minimizing weight. Its excellent dispersibility results in smooth, glossy surfaces free from defects, eliminating secondary finishing operations.

5. Processing Stability for Continuous Production：
K200 reduces melt pulsation and die build-up during extended runs, ensuring consistent quality and minimizing downtime—particularly valuable for continuous door profile extrusion.

General instructions:

Packing: 25 kg/bag
Storage: Conventional storage
Processing: Valid for 2 years
Note: Store in cool, dry warehouse, avoid rain, moisture, fire, heat sources, sunlight, and direct contact with acids or alkalis.

Applications:

1.PVC/WPC Door Panels:
K200 is specifically formulated for solid and foam-core WPC door panels. It ensures uniform cell structure throughout panel thickness, providing excellent thermal insulation, sound dampening, and dimensional stability. Enhanced surface quality allows direct painting or lamination.

2.PVC/WPC Door Frames:
For complex door frame profiles requiring precise dimensional control, K200 delivers exceptional processing stability. Improved melt flow ensures complete filling of intricate mold geometries while maintaining consistent foam density.

3.PVC Construction Boards and Foam Boards:
Beyond door applications, K200 is suitable for PVC construction boards where enhanced foam structure and surface quality are required, making it ideal for applications demanding both aesthetic appeal and structural integrity.

4.Promoting PVC Plasticization in Filled Systems：
In highly filled WPC formulations, K200 effectively promotes PVC plasticization while ensuring uniform distribution of wood fibers, resulting in improved mechanical properties and reduced water absorption.

Company Introduction：
Maijisen, a technology-focused plastic additives manufacturer headquartered in Kunshan, Jiangsu, is dedicated to advanced processing solutions. Our core products include Ca/Zn stabilizers, ACR processing aids, PVC processing aids, foaming regulators, and lubricants, widely used in PVC/WPC profiles, boards, flooring, pipes, cables, and footwear. Since 2009, we have expanded with domestic and international divisions, operating 12,000 sqm of production facilities and a 400 sqm R&D lab in Yancheng. Adhering to "Technology as the core, Quality as the root," we collaborate with research institutions to develop cutting-edge products, well-received in global markets. Our specialized foaming regulators, including K200 for door applications and K400 for general foam boards, reflect our commitment to targeted solutions for diverse PVC processing needs.

RFQ:

1.What is the MOQ?
MOQ is about 1 ton.

2.What are your payment terms?
Payment terms: 100% by T/T, or 30% by T/T and 70% by L/C.

3.What about delivery?
Delivery time: 10 days.

4.Can you supply free samples?
Of course, we can supply 200g–500g per product.

Inquiry Guide:

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